+90 232 479 4043

Production at International Standards

Thanks to our latest technology and experienced staff, our company successfully produces
1600 product ranges in 8 different product groups within international standards, to fulfill customer demand.

Production Process

1

Design

Based on drawing and / or 3-d model provided by customer, our technical department modifies part design using Solidworks. New design, made to be suitable for forging is presented to the customer for final approval, before starting tool production. Fast prototyping by 3-d printer is available on demand.

2

Tooling

After approval of part design, tool design is finalised by technical department and tools are machined on our CNC controlled machines. Tools are controlled and prepared for production after machining is finalised.

3

Forging

METSAN operates 7 forging lines, including a full automatic forging line. All forging lines are equipped with state-of-the-art forging machines and induction heaters.

4

Machining

Thanks to our state of-the-art CNC machines, our machining shop is capable to machine parts with tight tolerances. Based on customers’ demand, we can provide finished parts.

66Years of Experience
140Professional Employee
8Product Group
1600Product Range

Design

Based on drawing and / or 3-d model provided by customer, our technical department modifies part design using Solidworks. New design, made to be suitable for forging is presented to the customer for final approval, before starting tool production. Fast prototyping by 3-d printer is available on demand.

Tooling

After approval of part design, tool design is finalised by technical department and tools are machined on our CNC controlled machines. Tools are controlled and prepared for production after machining is finalised.
Available machines:
  • 7 CNC Vertical Machining Centers
  • 3 Universal Lathes
  • EDM

Forging

METSAN operates 7 forging lines, including a full automatic forging line. All forging lines are equipped with state-of-the-art forging machines and induction heaters.
Annual Capacity
  • Steel: 7.500 tons
  • Aluminium: 300 tons
Capabilities
  • Max. Diameter: 210 mm.
  • Max. Length: 700 mm.
  • Max. Weight:
    • Steel: 13 Kg.
    • Aluminium: 4 Kg.
    • Stainless steel: 7 Kg.
    • Brass: 15 Kg.
    • Titanium: 7 Kg.
Available Machines
  • 3 Mechanical Presses: 1.000 – 1.600 tons
  • 3 Hydraulic Hammers: 31,5 kJ – 40 kJ – 50 kJ
  • 4 Friction Screw Presses: 400 – 1.500 tons
  • 18 eccentric presses: 50 – 300 tons
  • 7 Induction Heaters: 175 – 500 KW

Machining

Thanks to our state of-the-art CNC machines, our machining shop is capable to machine parts with tight tolerances. Based on customers’ demand, we can provide finished parts.
List of machinery:
  • 3 CNC Lathes – 8” – 10” (Focus CNC)
  • 1 CNC Lathe with C&Y axis, 2 spindles, 2 turrets and Gantry Loader (DMG Mori)
  • 3 CNC Horizontal Machining Centers (DMG Mori)
  • 2 CNC Vertical Machining Center (DMG Mori)
METSAN

Metsan Forging Ltd. is an ISO 9001:2008 certified manufacturer of hot forged parts, supplied in steel, stainless steel, brass, aluminium and titanium; founded in 1957. Headquartered in Izmir, Turkey; Metsan has been serving as the reliable manufacturer for many industries such as automotive, machinery, agricultural equipment, medical equipment, defence and mining. Equipped to provide high quality forgings as per international standards, the company also offers secondary operations like machining, heat treatment, coating and finishing, depending on the customers’ orders. Metsan Forging Ltd operates a facility which has approximately 6.000 sqm of production space.

Contact Information

7407/2 Sok. No: 3 Pınarbasi, Izmir, Bornova 35060, TR

+90 232 479 4043

info@metsanforging.com

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